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Le Mans

Christopher Bruce2013-05-23 16:27:06

Audi Details Leaps in Lightweight Racing Tech

Monocoques have reduced in weight by 50% from 1999 to today

 
 
Slideshow
The monocoque in the R18 is made from a single section of carbon fiber

Weight is the enemy of motorsports. While the cars in nearly every series have weight minimums that they must meet, every bit that a team can get under that amount allows the team to distribute weight wherever it would like. AudiAudiAudiGermany, 1909 > present83 models
8213 photos
27 videos
says that since 1999, it has reduced the weight of the monocoques used in its cars at Le Mans has been reduced by half. 

Audi has developed the R18 E-tron HybridR18 e-tron quattroAudi R18 e-tron quattroGermany, 2012 > present8 photos
2 videos
monocoque to support the front axle, body parts, hybrid system. The engine and transmission are bolted to the rear as stressed members of the chassis. It responsible for resisting the torsional and bending forces that the car faces while racing.

A major innovation has been new, lighter forms of carbon fiber. Carbon fiber has been used in racecars since the 80s, so it was natural for the 1999 R8RR8RAudi R8RGermany, 1999 > present2 photos
would use the material. The major innovation for Audi's use of carbon fiber came in 2011 for the R18 TDIR18Audi R18Germany, 2011 > present7 photos
1 video
. It was the first monocoque coupe to be made from a single form of carbon fiber instead of several elements bonded together. Anytime a team can reduce body pieces, it also reduces weight and increases rigidity. 

The current monocoque weighs half as much as the 1999 R8R and meets more stringent safety standards. Audi estimates that using carbon fiber reduces the weight by a quarter compared to using steel.

The engine has been specifically designed to be a stressed member of the chassis. The crankcase of the engine is formed into a ladder frame to further resist forces on the car. 

Audi started making the transmission case for the R18R18 ultraAudi R18 ultraGermany, 2012 > present11 photos
2 videos
out of carbon fiber in 2012. 

Smaller changes to lighten the car have included the introduction of a lithium-ion battery on the 2009 R15 TDIR15 TDIAudi R15 TDIGermany, 2009 > present4 photos
to save 7kg (15.4lb) and a carbon fiber gas pedal on the R10 TDIR10 TDIAudi R10 TDIGermany, 2006 > present4 photos
to save a few hundred grams.

“Audi’s LMP sports cars have continually become lighter, stiffer, safer in crashes and more efficient. There is hardly another motorsport discipline in which the creativity of the engineers is rewarded as highly as it is with the Le Mans prototypes," said Dr. Wolfgang Ullrich, head of Audi Motorsport.

Encyclopedia
AudiAudi
R18R18
R18 e-tron quattroR18 e-tron quattro
Engine
V 6 (120º vee)
Displacement
226 cu in
Top Speed
202 mph
Transmission
6, sequential manual
Maximum power
510 hp
Type
--
Fuel
Diesel / Electric
Fuel consumption (combined)
--
price
--
annual ownership cost
--

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